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Friday, January 10, 2020

INDUCTORS AND TRANSFORMERS INDUCTOR All conductors when carrying A.C. are supposed to have inductance


9.1. INDUCTORS

All conductors when carrying A.C. are supposed to have inductance. But, when a conducting wire is given the shape of a component by winding it like a coil,
it is called an inductor. An inductor is commonly known as a choke. The word choke implies the meaning 'to check', hence, the component used for checking the flow of A.C. is called a choke. The main three types of chokes are as follows

1. Low frequency choke
2. Audio frequency choke
3. Radio frequency choke
Fig 9.1 L.F. and A.F. chokes
                
1. L.F. Choke. A choke designed to work in the frequency range of 50 of 60 Hz is termed as If choke. It is made upto 100 henrys. It is used in the filter circuits of rectifiers for smoothing the pulsating D.C. Iron core is used in it. See Fig. 9.1(i) for its construction.

2. A.F. Choke. A choke designed to work in the frequency range of 20 to 20,000 Hz is termed as of choke. It offers a high impedance to al currents but a very low impedance to D.C. It is also made upto 100 henrys. It is used in impedance coupled amplifiers for coupling and in H.T.D.C. lines for blocking the flow of al currents. Iron core is used in it also. See Fig. 9.1 for cores its construction.

Note. The iron core used in L.F. and A.F. choke concentrates the magnetic field inside the coil instead of allowing it to spread outside the coil. It also increases the inductance value of a choke.

3. R.F. Choke. A choke designed to work in the frequency range of 20 kHz and upwards is termed r.f. choke. It is made to have a low inductance value of the order for micro-henrys. Commonly, its inductance value does not exceed 125 mH. It offers a high impedance for r.f. currents but a very low impedance for a.f. currents and D.C. It is used in impedance coupled a amplifiers for coupling and in H.T.D.C. lines for blocking the flow of r.f. currents.
            
Fig. 9.2 R.F.choke
On the basis of core used, the types of chokes are as follows:

(i) Air Core Type. It is simply a coil of fine copper wire wound on a hollow cylindrical spool of an insulating material. It is made in the inductance range of the order of micro and milli henrys, hence, it does not require an iron core.

(ii) Dust Core Type. It consists of a core inside the coil. The core is made of iron dust and a suitable binding material. There are two advantages of using dust cores: (a) It has relatively high inductance value, (b) Dust core losses are less in comparison to iron cores.

iii) Variable Dust Core Type. In this type of coil, threaded core and Spool are used so that the inductance of the coil. More the core is inside the coil, more is the inductance the coil.

 In the coils working at high frequencies, ferrite cores are used. Ferrite is a mixture of oxides of iron, barium and strontium. The construction of a R.F. choke is shown in Fig, 9,2(i).

Besides above explained types of inductors, many other types of inductors are also used in electronic circuit, e.g., voice coil of headphone or loudspeaker, current coil of moving coil meter, deflection yoke coil of a T.V. receiver etc.

9.2. NON INDUCTIVE COILS

Though the inductance is a very useful property of a.c. circuits, but there are some electronic circuits in which the inductance is not desired at all. For example, when a wire wound resistor is used in a.c. circuits, it should have a non inductive winding; see Fig. 9.3.
              
Fig. 9.3 Non-inductive coil
Besides non-inductive coil, the feeder line used for joining a transmitter or a T.V. receiver to the antenna and the wires used for connecting indirectly heated filaments to the source of supply are designed to have minimum inductance. A twisted wire line of two parallel conductor is used as feeder line.

9.3. INDUCTOR'S WINDING

Various methods are used for winding the inductors so as to minimise the undesired capacitance between its turns. Principal winding methods are as follows:
1. Solenoid. A solenoid is a single layered coil whose length A is nearly 10 times of its diameter.
2. Toroid. It is a solenoid which is turned into a loop shape.
3. Honeycomb Winding. In this method the layers of winding take the shape of a honeycomb. The advantage of this method is this that the size of the coil can be made pretty small.
4. Variometer. A slight variation can be done with the help of dust or ferrite core in the inductance value of a coil. But, when major variation is desired in the inductance value, a variometer is used. It consists of two coils wound on separate hollow cylindrical spools which are placed perpendicular to each other. When the two coils are perpendicular to each other, the inductance is minimum and when the two coils, are parallel to each other, the inductance is maximum. A simple variometer is shown in Fig. 9.4.
         
Fig. 9.4. Variometer
9.4. TRANSFORMERS

A transformer is a static device which is used to transfer electrical energy from one circuit to the other. It works on the principle of mutual inductance. Since, there is no mutual inductance in D.C. circuits, therefore, a transformer cannot work on D.G. and thus it can work only on A.C.

A transformer consists of two types of coils or windings:
(i) Primary. The coil connected to the source of supply is called primary winding or only 'primary'.
(ii) Secondary. The coil connected to the load is called secondary winding or only 'secondary'. A transformer has a single primary whereas it may have one or more secondaries.

9.5. ADVANTAGES OF TRANSFORMERS

A transformer has the following advantages:
(i)The transfer of electrical energy takes place in a static mode and no part of the transformer moves at all. Hence, the transfer of electrical energy does not require any mechanical energy or any operator for looking after it.
(ii)The transfer of electrical energy is almost peaceful, whereas in mechanical methods the operation of machines produces heavy noise.
(iii)Since, the secondary circuit of the transformer rests isolated from the primary circuit, therefore, the use of a transformer in electronic equipments reduces the possibilities of a shock to the mechanic on touching the chassis etc.
(iv)A transformer can increase or decrease either voltage or current as required and it is its main advantage.
(v)Since the transformer is a static device, therefore, its wear and tear are almost nil and it does not require much maintenance.

9.6. CLASSIFICATION OF TRANSFORMERS

Transformers can be classified on the following grounds:
I. As per core
(i) Core type                                         (ii) Shell type
(iii) Berry type

2. As per output
(i) Voltage step-up type                      (ii) Voltage step-down type

3. As per use
(i) Mains or power                                (ii) Auto
(iii) Battery eliminator                          (iv) Driver
(v) Output                                           (vi) Push pull
(vii) I.F.                                               (viii) R.F.
(ix) E.H.T.

4. As per phase
(i) Single phase                                        (ii) Three phase

5. As per power rating
(i) Power                                                    (ii) Lighting

6. As per cooling system
(i) Self cooled                                            (ii) Air cooled
(iii) Oil cooled                                           (iv) Oil pressure cooled
(v) Water cooled.

Out of the above stated types of transformers, only transformers referred under topics 1, 2 and 3 are used in electronics equipments. Therefore, only these three types of transformers are described in detail hereunder.

9.7. TRANSFORMERS CLASSIFIED AS PER CORE

There are three types of transformers on the basis of core used between the windings
1. Core Type
(i) Open Core Type. In this type of transformer, the primary and secondary windings are wound on leatheroid paper spools of cylindrical or cubical shape. Laminated iron cores are fitted-inside the spool, see Fig- 9.5. These types of transformers are almost out of use now.
(ii) Closed Core Type. In this type of transformer, L-Shaped laminated cores are used which form a closed magnetic path, see Fig. 9.6. In this way, the leakage of magnetic flux is greatly reduced in this type of transformer which increases the magnitude of electrical energy transferred.
2. Shell Type. In this type of transformers, E and /-shaped laminated cores are used. The primary and the secondary windings are wound one above the other on the central part of the core. In this way, the magnetic flux is divided into two parts at the centre of the core and covers both the windings all around, see Fig. 9.7. Most of the L.F. and A.F. transformers are of shell type.
3. Berry Type. This is an improved form of a shell type transformer. The main core of the transformer is cylindrical and both the windings are wound on it. 8 to 10 shells joined to the main core cover the coils all around, see Fig. 9.8. In this way, the leakage of magnetic flux is minimised and the efficiency of the transformer is maximised. The transformer is used in special types of circuits.

9.8. TRANSFORMERS CLASSIFIED AS PER OUTPUT

There are two types of transformers on the basis of output obtained from the same.
1. Voltage Step-up Type. In this type of transformer, the voltage available at the secondary winding is greater than the voltage applied at the primary winding. Its secondary winding consists of a greater no. of turns in comparison to that of the primary winding. Let the transfer of electrical energy be 100% then —

                 Energy in primary = Energy in secondary
                                         PP = PS
             or                   IP x EP = IS x ES
In this way, it is noted that by increasing the secondary's voltage its current will be reduced. Hence, a voltage step-up transformer is a current step-down transformer as well. It is used in rectifiers, electricity distribution stations etc.

2. Voltage Step-down Type. In this type of transformer, the voltage available at the secondary winding is lesser than the voltage applied at the primary winding. Its secondary winding consists of a lesser no. of turns in comparison to that of the primary winding. A voltage step-down transformer is a current step-up transformers as well. It is used in electric welding, electroplating, electricity distribution system etc. and purpose its size is made quite large.

9.9. TRANSFORMERS CLASSIFIED AS PER USE

There are various types of transformers which are used in electronic circuits. The principal types are follows

1. Mains or Power Transformer. A transformer working at 230 volts, 50 to 60 Hz A.C. main is called or power transformer. It consists of a primary and 2-3 secondary windings. The transformer used in a valve type radio receiver or an amplifier consists of the following windings:
(i) Primary — 230/250 volts ; black, yellow and green coloured wires.
(ii) H.T. Secondary — 300 – 0 – 300 volts: red, white and red coloured wires.
(iii) L.T. Secondary — 6 volts ; brown coloured wires.
(iv) L.T. Secondary — 6 volts ; orange coloured wires.
The above stated transformer is a voltage step-up transformer as well as a voltage step-down transformer too. see Fig. 9.9 (a).

2. Auto Transformer. It is quite different type of transformer which consists of only one winding. The winding has a common tap terminal. One end of the winding and the common tap terminal together work as primary, while the other end of the winding and the common tap terminal together work as secondary. This of transformer can be used as voltage step-up as well as step-down transformer. It works on A C see Fie-. 9.9 (b). The EHT transformer used in T.V. receivers is a sort of auto transformer and it works at 15625 Hz.

3. Battery Eliminator Transformer. This type of transformer also works on A.C. main supply, i.e., 230 volts 50/60 Hz. It is used in the power supply unit designed to produce L.T.D.C. that is why it is known as a battery eliminator transformer. If a transistor radio operates at 6 volts D.C. then a power supply unit is made with a B.F. transformer, a rectifier and a filter circuit and the receiver can now be operated at 230 volts A.C. in place of a battery. In this way, a battery eliminator eliminates a battery. The secondary winding of a B.E. transformer is made for the following voltage ranges — (6 — 0 — 6), (9—0 - 9). (12 — 0 — 12), (1.5, 3.0, 4.5, 6.0, 7.5, 9.0, 12.0). A 6 — 0 — 6 volts B.E. transformer is shown in Fig. 9.9 (c)
4. Driver Transformer. The transformer used for coupling and impedance matching of the two amplifier stages is called a driver or matching transformer. For maximum energy transfer from one stage to the other, the output impedance of the first stage should be equal to the input impedance of the second stage. The two impedances may not be equal usually, hence a matching transformer is used for impedance matching.
A driver transformer may be of voltage step-up or step-down type. The transformer used in A.F. circuits Wiled an A.F. driver transformer and that used in R.F. circuits is called an R.F. driver transformer. An A.F. driver transformer is shown in Fig. 9.9(d).
5. Output Transformer. It is a voltage step-down type matching transformer which is used in the output stage of a radio receiver for matching the impedance of amplifier stage to the loudspeaker. It is a sort of A.F. transformer. see Fig. 9.9 (e).

6. Push-pull Transformer. A push-pull amplifier circuit requires two such driver transformers whose one winding has a centre tapped terminal also, see Fig. 9.9(f). The primary winding of the output push-pull transformer and the secondary winding of the input push-pull transformer have centre tapped terminals. use transformers are of two types - A.F and R.F. A.F. transformers are used in receivers and public address amplifiers and R.F. transformers are used in transmitters. .
7. Single End Push-pull Transformer. The newly developed types of push-pull amplifiers, used in receivers, and P.A. amplifiers require only input push-pull transformer. Such circuits are called single end push-pull amplifiers circuits and the transformer used in them is called single end push-pull transformer. It consists of a primary and two identical secondary windings, see Fig. 9.9 (g).

8. I.F. or Intermediate Frequency Transformer. It is a sort of R.F. transformer which is especially designed to transfer electrical energy at a specified frequency. The I.F. value for radio receivers is kept between 450 to 470 kHz and for Tv. receivers it is kept at 33.4 MHz, see Fig. 9.9 (h). Each winding of the transformer has a capacitor connected across the winding. Either adjustable capacitors or threaded iron dust cored windings are used in I.F. transformers for frequency tuning purpose, see Fig. 9.9 (j)
9. R.F. or Radio Frequency Transformer. All transformers working above 20 kHz are called R.E. transformers. The oscillator and antenna coils of a radio receiver are also R.F. transformers, see Fig. 9.9(i).

Note. (1) L.F. and A.F. transformers have laminated iron cores. The purpose of using such cores is to achieve the required amount of inductance.

(2) I.F. and R.F. transformers are made coreless or they have iron dust cores.

9.10. TURNS RATIO

The ratio of the no. of turns of the primary to that of the secondary winding is railed turns ratio, or transformation ratio.
In an ideal transformer (a transformer without any losses; though it is not possible but we may assume so).
Where,                           NP = no. of turns in the primary winding
                                         NS = no. of turns in the secondary winding
                                        EP = primary voltage, volts
                                        ES = secondary voltage, volts
                                        K = transformation ratio.
If the value of K is larger than unity then the transformer is of voltage step-up type and if it is lesser than unity then it is of voltage step-down type.
Since for an ideal transformer — 
where,                             Ip = primary current, amps.
                                       IS = secondary current; amps.

9.11. TRANSFORMER EFFICIENCY

The ratio of the input to the output power of a transformer is called transformer efficiency. Its symbol is n.

where,                                 PO = Power output, watts
                                            Pi = power input, watts
                                             n = transformer efficiency.

9.12. IMPEDANCE RATIO

The ratio of the primary winding impedance to the secondary winding impedance of a transformer i called impedance ratio.
Since for an ideal transformer —

where,                          ZP = primary impedance, ohms
                                         ZS = secondary impedance, ohms
Note. Ratio RS/RP may also be used in place of ZS/ZP.

Example 9.1. What will be the turns ratio required for step-downing 110 volts to 23 volts ? If the secondary current is 10 A then calculate the primary current.                                                                                                                                                                      [W/CAL-1971]                                         Solution. Given : Primary voltage, EP = 110 V
                Secondary voltage, Es = 2.5 V 
                

Example 9.2. A mains transformer of 230/110 volts can provide If the transformer efficiency is 90%, then calculate the primary current.  
Solution. Given : Primary voltage, EP = 230 V
                              Secondary voltage, ES = 110 V
                              Secondary power Po = 1 kW = 1000 W
                                                  Efficiency = 90%

Example 9.3. The turns ratio of a transformer is 50 :1. If its primary voltage is 10 V and primary resistance is 10 kΩ then calculate (a) power for a 10 Ω secondary load, (b) value of load resistance for maximum power output.  
                                                                                                                                                                                                                  [W/CAL-1978]     
Solution : Given :  Turns ratio, NP : NS = 50 : 1
                Primary voltage, EP = 10 V
           Primary resistance, RP = 10 kΩ
                  Secondary load, RS = 10 Ω,
For maximum output, the secondary winding resistance should be equal to load resistance, hence required load resistance  
                                   = 4 ohms                                                                                           Answer (ii)                            
9.13. TRANSFORMER ON LOAD AND NO-LOAD

(a) Transformer on No-load. If a load is not connected to the secondary winding of a transformer thee it is said to be in no-load state, its secondary circuit will remain open and hence there will be no flow of current in it.
In the above stated condition, the magnitude of primary current will also be low because the back e.m.f. induced in the primary (due to self induction) will oppose the flow of primary current. Besides it, primary winding will consume sonic energy on account of transformer losses. If there are no transformer losses and primary circuit is purely inductive, then there will be no electrical energy consumption but it is impossible. A transformer winding has copper loss, iron loss, eddy current loss etc. and these losses consume electrical energy unnecessarily.

(b) Transformer on Load. When the secondary winding of a transformer is connected to a load, the flow of current is started.

where                          IS = secondary current, amps.
                                   ES = secondary e.m.f, volts
                                   RS = secondary coil's resistance, ohms
                                  Rz = load resistance, ohms.
                    
Fig. 9.10 Transformer on load
[Note. The terms Rs + RL may be replaced with ZS + ZL , where, Fig. 9.10. Transformer on load ZS is secondary impedance and ZL is load impedance]
As the current starts to flow in the secondary winding's circuit, the voltage across the load gets reduced.

Where,                        VL = voltage across the load, volts
                                    ES = secondary e.m.f. in no load condition, volts
                                     IS = secondary current, amps.
                                    ZT = total impedance (Zs + ZL), ohms
For obtaining maximum electrical power (P) for the load, the load impedance should be equal to the secondary winding's impedance.

9.14. TRANSFORMER LOSSES

There are following four types of transformer losses or a.c. losses :
1. Eddy Current Loss. The use of iron core is necessary in L.F. and A.F. transformers. The iron core increases the inductances of the coils. If the core is not used, the amount of electrical energy transferred from one coil to another will be quite small. Since, the iron core is situated in the magnetic field of the primary winding, an e.m.f. is induced in it also in accordance with Faraday's laws of electromagnetic induction. The e.mf induced in the core produces eddy currents which circulate in the core.
The loss of magnetic flux caused by the eddy currents is called the eddy current loss. The core gets heated up due to this loss. The loss can't be eliminated completely, but it can be reduced to a certain extent.
Remedy for reducing the Eddy Current Loss. The core is made by joining together insulated iron laminations instead of solid iron bar. The laminations are painted with varnish on their one or both the sides. The use of laminated core reduces eddy current loss, because the e.m.f. induced in the laminations cannot set up a flow of current due to insulating layers of varnish between the laminations.

2. Hysteresis Loss. It is evident that the magnetism produced in a substance follows the magnetising current. On the completion of each a.c. half cycle, the magnitude of current reaches zero but a certain amount of magnetism is retained in the core. The loss of electrical energy in counterbalancing the residual magnetism in each cycle is called hysteresis loss. The loss cannot be eliminated completely but it can be reduced by using mildsteel laminations.

3. Copper Loss. Transformer windings are commonly made with copper wire. The loss of electrical energy due to resistance of the copper windings is called copper loss (I2R).
This loss also cannot be eliminated completely because every matter has resistance either low or high.
4. Leakage Loss. The portion of the magnetic flux produced by the primary winding, which does not pass through the secondary winding causes a loss of electrical energy which is called leakage loss. The use of mild steel laminations reduces leakage loss. If solid iron cores were used in the transformers then there would have been more eddy current loss in them.

9.15. SKIN EFFECT

The conductors, inductors and transformers working at high frequencies have an additional loss (other than those stated above) which is called skin effect. Since, at high frequencies the flow of current is restricted to the surface of the conductor, thus, the central part of a conductor produces unnecessary resistance; the effect is called skin effect.
Cause. The magnetic field of a current carrying conductor is composed of concentric lines of force. On high frequencies, these lines of force get more concentrated at the central part of the conductor. In this way, the inductance and hence the inductive reactance of the central part of the conductor is increased which opposes the flow of current.
Remedy. A litz wire is used for making inductors and transformers to be used at high frequencies. The litz wire is composed of a number of very fine copper wires twisted together. The outer and the inner part of a very fine copper wire are almost the same, therefore, it has least skin effect. Besides it, hollow conductors (copper pipes) are used in transmitters for minimising the skin effect. Since there is no central part in such conductors, hence there exists minimum skin effect.

9.16. SHIELDING

When two or more r.f. transformers are used in an electronic equipment, they may have undesired coupling between them. The reason for this effect is the wide spread magnetic fields of the coils at high frequencies.
The above stated drawback is eliminated by covering the r.f. transformers with metallic covers which are called shields. The shield is well connected to the earth terminal, i.e., chassis of the equipment.
Any stray magnetic field when passes through the shield, it induces an e.m.f in the same. The e.m.f. sets up a flow of current in the shield and the flow of current in turn sets up its own magnetic field. According to Lenz's law Aluminium the induced magnetic field does not allow the original field Shield to spread outside the shield.
Fig. 9.11. Shielding
In this way, the covering of r.f. transformers with metallic covers, for the elimination of undesired coupling effect, is called shielding.
The size of a shield should be kept fairly large because the eddy currents flowing in it causes loss of electrical energy for the transformer. Usually, the shields are made with aluminium sheets because aluminium is a good conductor, cheap and mechanically rigid metal, see Fig. 9.11.


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